Toyota Land Cruiser

FJ60, FJ62 and FJ80 1980-1997 of release

Repair and car operation



Toyota Land Cruiser
+ 1. The maintenance instruction
+ 2. Maintenance service
- 3. Engines
   + 3.1. Engines 2F and 3F-E
   + 3.2. The verhneklapannyj engine 1FZ-FE
   - 3.3. Dismantle and engine major repairs
      3.3.1. Technical characteristics
      3.3.2. Diagnostics of the engine with the help вакууметра
      3.3.3. Compression check
      3.3.4. Dismantle of the power unit
      3.3.5. Removal and engine installation
      3.3.6. Alternatives of major repairs
      + 3.3.7. An order of dismantling of the engine
      + 3.3.8. An engine assembly order
      3.3.9. Start-up of the engine after repair and обкатка
   + 3.4. An engine electric equipment
+ 4. Systems of cooling, heating
+ 5. Fuel and exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmission
+ 8. Brake system
+ 9. Suspension brackets and a steering
+ 10. A body
+ 11. An electric equipment
+ 12. Electroschemes



3.3.5. Removal and engine installation

Removal

PERFORMANCE ORDER
1. Execute декомпрессию fuel system and disconnect the battery from weight.
2. Remove the air filter.
3. Merge cooling liquid.
4. Designate and disconnect from the engine all sockets of conducting, vacuum and fuel hoses. The disconnected hoses reliably muffle.
5. Designate and disconnect from the engine hoses of system of cooling.
6. Remove a radiator, the fan with a casing and all belts of a drive.
7. Disconnect on the engine cables throttle заслонки and the cruise-control (if it is provided, see subsection 5.1.7).
8. On the cars equipped with the hydraulic booster, turn away bolts of the pump of the hydraulic booster (subsection 9.12 see). Take the pump aside and fix a wire, without disconnecting hoses. The pump not to overturn.
9. On the cars equipped with the conditioner, turn away bolts of fastening and take the compressor aside. Hoses not to disconnect.
10. Merge from the engine oil.
11. Remove a starter and the generator.
12. Would disconnect from the engine an exhaust pipe.
13. On the cars equipped with automatic transmission, turn away bolts of fastening of the hydrotransformer to a leading disk (subsection 7.2.1 see).
14. Substitute under prop transmission, having laid a board.
15. Attach таль the lift to hooks on the engine, choose a weak point тали.
16. Turn away bolts of fastening of transmission to the engine.
17. Turn away bolts of fastening of support of the engine to a frame.
18. Be convinced that all details connecting the engine with a body or transmission, are removed. All remained details designate and remove.
19. Cautiously raise the engine and separate from transmission. Fix the hydrotransformer on automatic transmission. On a manual transmission deduce a primary shaft of a check point from coupling.
20. Cautiously raise the engine from a motor compartment, watching to hooking on wires or hoses.
21. Remove a flywheel (or a leading disk of the hydrotransformer) and establish the engine on the stand.

Installation

PERFORMANCE ORDER
1. Check up a condition of support of the engine. At detection of damages or support wear tracks replace.
2. On cars from a manual transmission check up a coupling condition, it is recommended to replace coupling.
3. Cautiously lower the engine in a motor compartment, having tracked, that steel support in a place.
4. On cars with automatic transmission, will perform the works described in subsection 7.2.8.
5. On cars from a manual transmission slightly grease шлицы a primary shaft and enter a shaft into a frictional disk and directing bearing so that картер the check point has adjoined to the block of cylinders on all perimetre.
6. Tighten bolts of fastening of transmission with the set moment.
7. Further assemblage is carried out upside-down.
8. Fill the engine with a liquid and oil, restore level of oil (liquid) in transmission and in the hydraulic booster.
9. Start the engine, check up work of the engine and be convinced of absence of leaks. Conduct tests in road conditions.